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Steps to Implement CAPA in Calem

CAPA is added in Calem in the coming release of R2024b (June 2024). This blog present the steps to implement CAPA in Calem.

1. What is CAPA

The FDA (U.S. Food and Drug Administration) mandates CAPA processes for medical device manufacturers under 21 CFR 820. Here is the CAPA FDA web site. CAPA has a general appeal for an organization to get better by addressing root causes of problems, and eliminating or reducing the recurrences of problems addressed.

CAPA stands for Corrective and Preventive Action. It is a key concept in quality management systems (QMS) across various industries, particularly in manufacturing, pharmaceuticals, medical devices, and biotechnology. The purpose of CAPA is to improve processes, eliminate nonconformities, and prevent their recurrence.

by ChatGPT

Purpose/Importance
The purpose of the corrective and preventive action subsystem is to collect information, analyze information, identify and investigate product and quality problems, and take appropriate and effective corrective and/or preventive action to prevent their recurrence. Verifying or validating corrective and preventive actions, communicating corrective and preventive action activities to responsible people, providing relevant information for management review, and documenting these activities are essential in dealing effectively with product and quality problems, preventing their recurrence, and preventing or minimizing device failures. One of the most important quality system elements is the corrective and preventive action subsystem.

from FDA Web Site 

 2. CAPA in Calem

CAPA is a new module in Calem R2024b. It is integrated with Work Order and Service Request modules. Here is the flow diagram of CAPA in Calem.

 3. CAPA Roles in Calem

The first step of CAPA implementation is to set up the roles for CAPA.

  • CAPA roles: Organization | ACL Profiles | CAPA Role
  • CAPA planners and monitors: Organization | ACL Profiles | Monitor User
Role Note
CAPA Planner Review CAPA cases and assign Principal Investigators (PIs)
CAPA MonitorReceive CAPA event emails
PI (Principal Investigator)Responsible for a CAPA case
CAPA StaffAnalyze cause and develop actions for CAPA
Process StaffResponsible for process documentation for the CAPA
Training StaffResponsible for the training development for the CAPA
Evaluation StaffEvaluate the effectiveness of the CAPA solution
RequesterA user who creates a CAPA. Any users with access to the  CAPA module can initiate a CAPA case.

4. Assign Roles to CAPA

There are two types of resources to assign to a CAPA:

  • The resources to work on CAPA actions. They include users assigned to a site.
  • The resources to evaluate the effectiveness of the CAPA actions.
  • The resources are assigned to a CAPA by a PI of a CAPA.
  • These users along with the requester and CAPA planners can modify a CAPA. 

 5. Create a CAPA

A CAPA case can be created by a user with access to CAPA module.

  • An Asset or Location is required to create a CAPA.
  • Files may be attached when creating a CAPA.
  • After a CAPA is created, a PI (Principal Investigator) needs to be assigned by a CAPA planner for a site.
  • The PI can build a CAPA team by assigning users for CAPA Action and Evaluation.

 6. CAPA Integration with WO and SR

CAPA integration with WO and SR may be enabled by site or company settings.

  • "CAPA Reqd" may be checked to mandate CAPA status population when completing a corrective work order or a service request.
  • When a corrective WO or an SR is accepted or closed, Calem will check the CAPA status of the WO or SR, If the CAPA status is not set, Calem will raise an error to block the operation.

 7. CAPA Lifecycles

Only a Principal Investigator (PI for a CAPA) can modify CAPA statuses.

  • Additional PIs can be added to a CAPA as evaluation member with the PI role.
  • A CAPA action can be completed by the user assigned to it or a PI.
  • A CAPA evaluation can be completed by the user assigned to it or a PI. 
  • A CAPA cannot be completed if there are unfinished actions.
  • A CAPA cannot be accepted if there are unfinished evaluation tasks.
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